Cyber-Manufacturing Systems for Open Product Realization

Background

  • Product personalization trend and new technological advances in responsive manufacturing systems and mobile computing has led to a new manufacturing paradigm – Open Product Realization (OPR). This paradigm fundamentally changes the traditional mode of producer/customer interaction in product realization by allowing the participation of distributed customers in design, fabrication and assembly of products to fit their individual needs.
  • Challenges exist in realizing the OPR paradigm. For example, methods for product architecting, personalization and customization linking design and manufacturing, cyber-manufacturing systems empowering customer participation in product “co-creation,” methods for rapid fabrication of user designed personalized components, and validation of product performance by considering form-fit-function together with customer experiences.

Objective

  • This project aims to develop scientific principles and methods for designing cyber manufacturing systems in support of OPR for personalization involving user-in-the-loop design, responsive manufacturing, and distributed assembly.

Approach

  • Method for product architecture design incorporating customer preferences based on conjoint analysis
  • Cyber platform supporting product co-design
  • Cyber tool of virtual product assembly simulation
  • Additive manufacturing process planner for personalization
  • Demonstration of the implementation of OPR by using a personalized bicycle as an example